Prima Bella’s Unique Sales Approach

Sales Come First

If you ask John Bacchetti about his sweet corn growing operation, he’ll tell you that wouldn’t be a logical place to start. It makes more sense to start at the beginning, and that means with marketing, not growing. He has a marketing plan in place for every crop he grows each year well before the season starts. “If you don’t have a home for it, you shouldn’t grow it,” he says. “We start the marketing process way before we start the planting process.”

In fact, that way of doing business extends well beyond annual business planning. The story of his family’s operation, Del Terra Farms of Tracy, CA, all begins with marketing. And while it is a somewhat complicated story because of the family members involved and the way the various businesses are intertwined, it all comes back to that tried and true concept of business: Find a need and fill it.

In 1996, John Bacchetti’s cousin, Mark Bacchetti, founded Marca Bella Farms. Together Marca Bella Farms and Bert Bacchetti Farms (Mark’s father) built an asparagus packingshed in Tracy, which is located about an hour east of San Francisco. The asparagus shed was only used for about three months a year, however, and when the area’s asparagus industry started going south (literally, to South America), Mark began thinking about how he could best put the 23,000-square-foot shed to use. He decided on packing sweet corn, which is harvested locally from mid-June through late October. And in 1999, Prima Bella Produce, Inc., which now packs corn year-round grown as far south as Mexico, was born.

Prepare For Takeoff

Always In Season

Prima Bella’s sweet corn is always in season because in addition to growing it themselves, they contract with 10 other growers from their Northern California headquarters down south to Mexico. Because they are farmers themselves, they know how to work with growers on getting the right amounts of corn harvested at the right times, and rarely have to source corn on the loose market. In addition, that allows them to ensure a steady flow of corn into and out of the processing plant, so there’s rarely any storage. By avoiding storage at the plant, and making sure that all corn arrives within 48 hours of harvest, they can guarantee their corn is fresh. Here’s when and where the corn is grown:

June through mid-September— Northern California, specifically the Brentwood and Tracy areas.

September through November — Central California, in the San Joaquin Valley’s Mendota region.

November through mid-December — Southern California, specifically the El Centro area in the Imperial Valley.

Mid-December through April — Mexico’s Nogales area, as well as some
from Florida.

April through June — Back to the Southern California Desert, the Imperial Valley, before returning for another summer at headquarters in Northern California.

Today, Mark, John, and John’s brother-in-law Jim Thoming are partners in Del Terra Farms, a diversified 4,500-acre operation which grows such vegetables as cannery tomatoes, asparagus, and lima beans as well as 1,300 acres of sweet corn. All the corn is processed by Prima Bella, which is solely owned by Mark Bacchetti. But they didn’t start off nearly that big. When they began in the late 1990s they farmed just 16 acres of sweet corn, total. “Back in 1999, we started out hauling boxes in a pick-up truck to Safeway,” says John. “Then that commodity (packaged sweet corn) just took off.”

Today they grow just enough corn to keep the processing plant humming away in the summer. To keep the plant — which is the largest of its kind west of the Mississippi River — supplied during the rest  of the year, they contract with about 10 growers from as far away as Mexico, and, to a far lesser extent, Florida. Nearly all the growing takes place in the West. The key to their success is that each package of Glori Ann sweet corn — Gloria Ann is Mark Bacchetti’s mother’s name — is uniform, says Prima Bella General Manager Paul Bogetti. “The whole plan is to make sure that when the consumer picks up a package it tastes the same no matter what time of year,” he says.

To that end, they supply the growers they contract with a list of about a dozen varieties they can grow. The growers aren’t always particularly pleased to have the varieties dictated to them, but it’s necessary to achieve uniformity, says Bogetti. John Bacchetti smiles and nods at the plant manager’s comment. “That even holds true,” he says with a laugh, “with the farmers who are related to the guys who own the shed.”

We’re All Farmers

It helps, though, that all involved in the operation are either active in farming or have farmed in the past. “We understand what they want in terms of yield,” says Bogetti. “You can find the best tasting corn out there, but if it doesn’t yield it’s not going to work.”

They are always on the hunt for better varieties. Marc Mizuno, who heads up procurement for Prima Bella, is constantly working with seed company breeders. They plant hundreds of varieties each year, and from those the breeders will select the top candidates. Prima Bella then winnows down those candidates, working with their growers who allow them to plant seed variety trials in each of their respective growing areas to come up with a final list of acceptable varieties.

Prima Bella also works with growers to maintain food safety. To ensure that they can trace back exactly where a given lot of corn has been picked, all boxes or RPCs are put on pallets and then tagged with a harvest date and location. “We can tell right down to the block of a given field where it came from,” says Mizuno.

Fresh, Never Frozen

Prima Bella further works with growers to make sure the corn is properly packed before being shipped to the processing facility. Because it has such a large core that retains heat, corn is difficult to cool, and immediate cooling is critical to freshness. So most of the corn is cooled immediately after picking through an ice injection process. “It’s like a clamshell around the container,” says Mizuno. “A slush of ice is pumped in to reduce the temperature of the corn.”

At the plant, the corn is trimmed, cleaned, and sorted, all by hand. In fact, all processing except for cutting and wrapping, from picking to when the corn is loaded onto trucks to leave the plant, is done by hand. “If you have just one broken kernel,” explains Bacchetti, “it lowers the shelflife.”

And a long shelflife is extremely important to the mega-stores and large grocery chains throughout the Western U.S. that sell Glori Ann corn. Also, it’s critical to the success of Prima Bella’s next venture, to supply cobs and cob-ettes for foodservice. Currently, that’s largely a frozen business, but Prima Bella doesn’t deal in frozen corn, and they think diners will appreciate that. “We want to put fresh corn into restaurants,” says Bogetti.  

Leave a Reply

Featured Stories

Fruits6 Food Trends For 2015
December 17, 2014
University of Florida experts predict what will be cooking for the upcoming year. Read More
VegetablesReed’s Seeds Showcases Their Latest Vegetable Variety Offerings
December 17, 2014
For more information, contact: Reed’s Seeds 3334 NYS 215 Cortland, NY 13045 607-753-9095; fax: 607-753-9511 rsjackie@twcny.rr.com Read More
CitrusStudy: Florida Citrus Valued At More Than $10 Billion
December 17, 2014
Industry continues to have large impact on the state’s economy. Read More
Apples & PearsNovember Cold May Hurt Washington Orchards
December 17, 2014
But it’s too early to tell if well-below-normal temperatures will increase tree mortality. Read More
NutsAlmond Growers Lose Trees In Storm
December 17, 2014
Last week’s welcome rains in California knocked down trees, especially older ones. Read More
NutsAlmond Conference Draws Record Attendance
December 17, 2014
Nearly 3,000 industry professionals attend 42nd annual event in Sacramento, CA. Read More
Insect & Disease UpdateManage HLB From The Bottom Up
December 17, 2014
Finding the right balance between the roots and shoots is critical to disease mitigation. Read More
VegetablesVariety Trials 2014: Seedway
December 17, 2014
As part of American Vegetable Grower’s (AVG) 2014 variety trial coverage, we visited Seedway’s seed trial at Spiral Path Organic Farm in Loysville, Read More
OrganicUSDA Proposes Expansion Of Organic Assessment Exemption
December 17, 2014
Action would increase the entities exempt from paying assessments for promotion programs on products certified as “organic” or “100% organic.” Read More
MarketingThe U.S. Potato Board Receives $5 Million In Funding To Promote Potatoes
December 17, 2014
The funds will be used to help increase consumption of frozen, dehydrated, chip stock, table stock and seed potatoes around the world. Read More

The Latest

Fruits6 Food Trends For 2015
December 17, 2014
University of Florida experts predict what will be cooking for the upcoming year. Read More
VegetablesReed’s Seeds Showcases Their Latest Vegetable Var…
December 17, 2014
For more information, contact: Reed’s Seeds 3334 NYS 215 Cortland, NY 13045 607-753-9095; fax: 607-753-9511 rsjackie@twcny.rr.com Read More
CitrusStudy: Florida Citrus Valued At More Than $10 Billion
December 17, 2014
Industry continues to have large impact on the state’s economy. Read More
Apples & PearsNovember Cold May Hurt Washington Orchards
December 17, 2014
But it’s too early to tell if well-below-normal temperatures will increase tree mortality. Read More
NutsAlmond Growers Lose Trees In Storm
December 17, 2014
Last week’s welcome rains in California knocked down trees, especially older ones. Read More
NutsAlmond Conference Draws Record Attendance
December 17, 2014
Nearly 3,000 industry professionals attend 42nd annual event in Sacramento, CA. Read More
Insect & Disease UpdateManage HLB From The Bottom Up
December 17, 2014
Finding the right balance between the roots and shoots is critical to disease mitigation. Read More
VegetablesVariety Trials 2014: Seedway
December 17, 2014
As part of American Vegetable Grower’s (AVG) 2014 variety trial coverage, we visited Seedway’s seed trial at Spiral Path Organic Farm in Loysville, Read More
OrganicUSDA Proposes Expansion Of Organic Assessment Exemption
December 17, 2014
Action would increase the entities exempt from paying assessments for promotion programs on products certified as “organic” or “100% organic.” Read More
MarketingThe U.S. Potato Board Receives $5 Million In Funding To…
December 17, 2014
The funds will be used to help increase consumption of frozen, dehydrated, chip stock, table stock and seed potatoes around the world. Read More
ProductionNational Vegetable Grafting Symposium To Take Place Jan…
December 17, 2014
The third grafting symposium, Growing New Roots for the Vegetable Industry in the U.S., will be held at the Savannah International Trade and Convention Center in Savannah, GA. Read More
VegetablesOutstanding Seed Co. LLC, Showcases Their Latest Vegeta…
December 16, 2014
For more information, please contact: Outstanding Seed Company, LLC P.O Box 202 Monaca, PA 15061 877-248-4567; fax: 724-775-1644 outstandingseed.com Read More
VegetablesJohnny’s Selected Seeds Showcases Their Latest Ve…
December 16, 2014
For more information, please contact: Johnny’s Selected Seeds 955 Benton Ave. Winslow, ME 04901 877-564-6697; fax: 800-738-6314 johnnyseeds.com Read More
Apples & PearsFour Highlights You May Have Missed At Great Lakes Expo
December 16, 2014
Record-setting crowd sat in on presentations featuring precision orchard management, mechanical berry harvesters, biocontrols, and more. Read More
FruitsGrower Input Needed For Spotted Wing Drosophila Survey
December 16, 2014
Results of stakeholder needs survey helps prioritize research and education activities. Read More
CitrusUSDA Offers Crop Disaster Assistance For Fruit And Vege…
December 16, 2014
Free basic coverage plans and premium discounts available for new, underserved, and limited income farmers who had been ineligible for federal crop insurance. Read More
Crop ProtectionFine Americas Bolsters Technical, Sales Force
December 16, 2014
Plant growth regulator company adds two industry veterans to enhance agriculture, ornamental, and landscape business. Read More
Apples & PearsRecord Crowds Flock To Washington Horticultural Show
December 16, 2014
More than 1,600 attend; banquet attendance is up by nearly 100. Read More