Prima Bella’s Unique Sales Approach

Sales Come First

If you ask John Bacchetti about his sweet corn growing operation, he’ll tell you that wouldn’t be a logical place to start. It makes more sense to start at the beginning, and that means with marketing, not growing. He has a marketing plan in place for every crop he grows each year well before the season starts. “If you don’t have a home for it, you shouldn’t grow it,” he says. “We start the marketing process way before we start the planting process.”

In fact, that way of doing business extends well beyond annual business planning. The story of his family’s operation, Del Terra Farms of Tracy, CA, all begins with marketing. And while it is a somewhat complicated story because of the family members involved and the way the various businesses are intertwined, it all comes back to that tried and true concept of business: Find a need and fill it.

In 1996, John Bacchetti’s cousin, Mark Bacchetti, founded Marca Bella Farms. Together Marca Bella Farms and Bert Bacchetti Farms (Mark’s father) built an asparagus packingshed in Tracy, which is located about an hour east of San Francisco. The asparagus shed was only used for about three months a year, however, and when the area’s asparagus industry started going south (literally, to South America), Mark began thinking about how he could best put the 23,000-square-foot shed to use. He decided on packing sweet corn, which is harvested locally from mid-June through late October. And in 1999, Prima Bella Produce, Inc., which now packs corn year-round grown as far south as Mexico, was born.

Prepare For Takeoff

Always In Season

Prima Bella’s sweet corn is always in season because in addition to growing it themselves, they contract with 10 other growers from their Northern California headquarters down south to Mexico. Because they are farmers themselves, they know how to work with growers on getting the right amounts of corn harvested at the right times, and rarely have to source corn on the loose market. In addition, that allows them to ensure a steady flow of corn into and out of the processing plant, so there’s rarely any storage. By avoiding storage at the plant, and making sure that all corn arrives within 48 hours of harvest, they can guarantee their corn is fresh. Here’s when and where the corn is grown:

June through mid-September— Northern California, specifically the Brentwood and Tracy areas.

September through November — Central California, in the San Joaquin Valley’s Mendota region.

November through mid-December — Southern California, specifically the El Centro area in the Imperial Valley.

Mid-December through April — Mexico’s Nogales area, as well as some
from Florida.

April through June — Back to the Southern California Desert, the Imperial Valley, before returning for another summer at headquarters in Northern California.

Today, Mark, John, and John’s brother-in-law Jim Thoming are partners in Del Terra Farms, a diversified 4,500-acre operation which grows such vegetables as cannery tomatoes, asparagus, and lima beans as well as 1,300 acres of sweet corn. All the corn is processed by Prima Bella, which is solely owned by Mark Bacchetti. But they didn’t start off nearly that big. When they began in the late 1990s they farmed just 16 acres of sweet corn, total. “Back in 1999, we started out hauling boxes in a pick-up truck to Safeway,” says John. “Then that commodity (packaged sweet corn) just took off.”

Today they grow just enough corn to keep the processing plant humming away in the summer. To keep the plant — which is the largest of its kind west of the Mississippi River — supplied during the rest  of the year, they contract with about 10 growers from as far away as Mexico, and, to a far lesser extent, Florida. Nearly all the growing takes place in the West. The key to their success is that each package of Glori Ann sweet corn — Gloria Ann is Mark Bacchetti’s mother’s name — is uniform, says Prima Bella General Manager Paul Bogetti. “The whole plan is to make sure that when the consumer picks up a package it tastes the same no matter what time of year,” he says.

To that end, they supply the growers they contract with a list of about a dozen varieties they can grow. The growers aren’t always particularly pleased to have the varieties dictated to them, but it’s necessary to achieve uniformity, says Bogetti. John Bacchetti smiles and nods at the plant manager’s comment. “That even holds true,” he says with a laugh, “with the farmers who are related to the guys who own the shed.”

We’re All Farmers

It helps, though, that all involved in the operation are either active in farming or have farmed in the past. “We understand what they want in terms of yield,” says Bogetti. “You can find the best tasting corn out there, but if it doesn’t yield it’s not going to work.”

They are always on the hunt for better varieties. Marc Mizuno, who heads up procurement for Prima Bella, is constantly working with seed company breeders. They plant hundreds of varieties each year, and from those the breeders will select the top candidates. Prima Bella then winnows down those candidates, working with their growers who allow them to plant seed variety trials in each of their respective growing areas to come up with a final list of acceptable varieties.

Prima Bella also works with growers to maintain food safety. To ensure that they can trace back exactly where a given lot of corn has been picked, all boxes or RPCs are put on pallets and then tagged with a harvest date and location. “We can tell right down to the block of a given field where it came from,” says Mizuno.

Fresh, Never Frozen

Prima Bella further works with growers to make sure the corn is properly packed before being shipped to the processing facility. Because it has such a large core that retains heat, corn is difficult to cool, and immediate cooling is critical to freshness. So most of the corn is cooled immediately after picking through an ice injection process. “It’s like a clamshell around the container,” says Mizuno. “A slush of ice is pumped in to reduce the temperature of the corn.”

At the plant, the corn is trimmed, cleaned, and sorted, all by hand. In fact, all processing except for cutting and wrapping, from picking to when the corn is loaded onto trucks to leave the plant, is done by hand. “If you have just one broken kernel,” explains Bacchetti, “it lowers the shelflife.”

And a long shelflife is extremely important to the mega-stores and large grocery chains throughout the Western U.S. that sell Glori Ann corn. Also, it’s critical to the success of Prima Bella’s next venture, to supply cobs and cob-ettes for foodservice. Currently, that’s largely a frozen business, but Prima Bella doesn’t deal in frozen corn, and they think diners will appreciate that. “We want to put fresh corn into restaurants,” says Bogetti.  

Leave a Reply

Featured Stories

IrrigationCalifornia Growers Sue State Over Drought
October 30, 2014
They claim the State Water Resources Control Board illegally denied water deliveries. Read More
CucurbitsNew Watermelon Planting Program For The Southeast U.S.
October 30, 2014
Sakata seeking to make regional impact by providing in-demand material through several local producers. Read More
Leafy Vegetables3 Can’t-Miss Cabbage Varieties For Florida Growers
October 30, 2014
Reed's Seeds highlights a trio of high-performance selections for Sunshine State producers. Read More
Insect ControlTake Control Of Thrips In Your Greenhouse
October 30, 2014
Why such a foreboding title? Thrips, one of the tiniest pests of greenhouse crops, are the carrier of one of Read More
BerriesManage Black Root Rot Of Strawberry
October 30, 2014
Controls include preplant nematode analysis, three-to-five year crop rotations, and more. Read More
FruitsSexual Evolution May Bear More Fruit In The Orchard
October 30, 2014
Scientists take a closer look at genes and find new plant breeding possibilities. Read More
Apples & PearsWashington Apples To Restart Shipments To China
October 29, 2014
Agreement reached between U.S. and Chinese governments to reinstate market access after two-year absence. Read More
EquipmentEnter To Win A Kubota At The Washington State Horticultural Association Annual Meeting
October 29, 2014
Attendees have a chance to take home a new utility vehicle courtesy of Wilbur-Ellis and Western Fruit Grower. Read More
CitrusUSDA To Provide $4 Million For Honey Bee Habitat
October 29, 2014
The funds will go toward helping growers implement conservation practices to improve honey bee health. Read More
FruitsHuge California Drought Meeting Planned
October 29, 2014
State, federal officials to meet as forecasts for the coming year look bleak. Read More

The Latest

IrrigationCalifornia Growers Sue State Over Drought
October 30, 2014
They claim the State Water Resources Control Board illegally denied water deliveries. Read More
CucurbitsNew Watermelon Planting Program For The Southeast U.S.
October 30, 2014
Sakata seeking to make regional impact by providing in-demand material through several local producers. Read More
Leafy Vegetables3 Can’t-Miss Cabbage Varieties For Florida Grower…
October 30, 2014
Reed's Seeds highlights a trio of high-performance selections for Sunshine State producers. Read More
Insect ControlTake Control Of Thrips In Your Greenhouse
October 30, 2014
Why such a foreboding title? Thrips, one of the tiniest pests of greenhouse crops, are the carrier of one of Read More
BerriesManage Black Root Rot Of Strawberry
October 30, 2014
Controls include preplant nematode analysis, three-to-five year crop rotations, and more. Read More
FruitsSexual Evolution May Bear More Fruit In The Orchard
October 30, 2014
Scientists take a closer look at genes and find new plant breeding possibilities. Read More
Apples & PearsWashington Apples To Restart Shipments To China
October 29, 2014
Agreement reached between U.S. and Chinese governments to reinstate market access after two-year absence. Read More
EquipmentEnter To Win A Kubota At The Washington State Horticult…
October 29, 2014
Attendees have a chance to take home a new utility vehicle courtesy of Wilbur-Ellis and Western Fruit Grower. Read More
CitrusUSDA To Provide $4 Million For Honey Bee Habitat
October 29, 2014
The funds will go toward helping growers implement conservation practices to improve honey bee health. Read More
FruitsHuge California Drought Meeting Planned
October 29, 2014
State, federal officials to meet as forecasts for the coming year look bleak. Read More
PotatoesNew CEO At Black Gold Farms, A Top 100 Grower
October 28, 2014
Eric Halverson takes the reins at the potato operation, while his father Gregg will remain president of the farm’s board of directors. Read More
FruitsValent U.S.A., MGK Enter Into Marketing Agreement
October 28, 2014
Valent U.S.A. to manage the marketing and sales of MGK’s crop protection line of insect control products beginning in April 2015. Read More
VegetablesMultistate Land-Grant University Research Project Contr…
October 28, 2014
The project began in the 1970s as a Regional Initiative and has since expanded Internationally. Read More
FruitsMichigan State Offers Online Database Of Tree Fruit Dis…
October 28, 2014
Search engine helps growers identify several issues in the orchard. Read More
Stone FruitStudy Examines How To Keep Sweet Cherries Fresh
October 28, 2014
Canadian researcher says cooling of sweet cherries is key to delivering a quality product. Read More
Protected AgricultureLED Lighting Symposium To Be Held At University Of Ariz…
October 27, 2014
Event to focus on LED lighting technologies for specialty crop production. Read More
Cucurbits11 Cool Cucurbits For Florida’s Climate
October 27, 2014
Leading vegetable seed companies highlight high-performance selections for growers in the Sunshine State. Read More
CitrusModern Agriculture Is A True Centerpiece Of Thanksgivin…
October 27, 2014
FFAA's Mary Hartney says take time during this holiday season to give thanks where thanks is due. Read More