Prima Bella’s Unique Sales Approach

Sales Come First

If you ask John Bacchetti about his sweet corn growing operation, he’ll tell you that wouldn’t be a logical place to start. It makes more sense to start at the beginning, and that means with marketing, not growing. He has a marketing plan in place for every crop he grows each year well before the season starts. “If you don’t have a home for it, you shouldn’t grow it,” he says. “We start the marketing process way before we start the planting process.”

In fact, that way of doing business extends well beyond annual business planning. The story of his family’s operation, Del Terra Farms of Tracy, CA, all begins with marketing. And while it is a somewhat complicated story because of the family members involved and the way the various businesses are intertwined, it all comes back to that tried and true concept of business: Find a need and fill it.

In 1996, John Bacchetti’s cousin, Mark Bacchetti, founded Marca Bella Farms. Together Marca Bella Farms and Bert Bacchetti Farms (Mark’s father) built an asparagus packingshed in Tracy, which is located about an hour east of San Francisco. The asparagus shed was only used for about three months a year, however, and when the area’s asparagus industry started going south (literally, to South America), Mark began thinking about how he could best put the 23,000-square-foot shed to use. He decided on packing sweet corn, which is harvested locally from mid-June through late October. And in 1999, Prima Bella Produce, Inc., which now packs corn year-round grown as far south as Mexico, was born.

Prepare For Takeoff

Always In Season

Prima Bella’s sweet corn is always in season because in addition to growing it themselves, they contract with 10 other growers from their Northern California headquarters down south to Mexico. Because they are farmers themselves, they know how to work with growers on getting the right amounts of corn harvested at the right times, and rarely have to source corn on the loose market. In addition, that allows them to ensure a steady flow of corn into and out of the processing plant, so there’s rarely any storage. By avoiding storage at the plant, and making sure that all corn arrives within 48 hours of harvest, they can guarantee their corn is fresh. Here’s when and where the corn is grown:

June through mid-September— Northern California, specifically the Brentwood and Tracy areas.

September through November — Central California, in the San Joaquin Valley’s Mendota region.

November through mid-December — Southern California, specifically the El Centro area in the Imperial Valley.

Mid-December through April — Mexico’s Nogales area, as well as some
from Florida.

April through June — Back to the Southern California Desert, the Imperial Valley, before returning for another summer at headquarters in Northern California.

Today, Mark, John, and John’s brother-in-law Jim Thoming are partners in Del Terra Farms, a diversified 4,500-acre operation which grows such vegetables as cannery tomatoes, asparagus, and lima beans as well as 1,300 acres of sweet corn. All the corn is processed by Prima Bella, which is solely owned by Mark Bacchetti. But they didn’t start off nearly that big. When they began in the late 1990s they farmed just 16 acres of sweet corn, total. “Back in 1999, we started out hauling boxes in a pick-up truck to Safeway,” says John. “Then that commodity (packaged sweet corn) just took off.”

Today they grow just enough corn to keep the processing plant humming away in the summer. To keep the plant — which is the largest of its kind west of the Mississippi River — supplied during the rest  of the year, they contract with about 10 growers from as far away as Mexico, and, to a far lesser extent, Florida. Nearly all the growing takes place in the West. The key to their success is that each package of Glori Ann sweet corn — Gloria Ann is Mark Bacchetti’s mother’s name — is uniform, says Prima Bella General Manager Paul Bogetti. “The whole plan is to make sure that when the consumer picks up a package it tastes the same no matter what time of year,” he says.

To that end, they supply the growers they contract with a list of about a dozen varieties they can grow. The growers aren’t always particularly pleased to have the varieties dictated to them, but it’s necessary to achieve uniformity, says Bogetti. John Bacchetti smiles and nods at the plant manager’s comment. “That even holds true,” he says with a laugh, “with the farmers who are related to the guys who own the shed.”

We’re All Farmers

It helps, though, that all involved in the operation are either active in farming or have farmed in the past. “We understand what they want in terms of yield,” says Bogetti. “You can find the best tasting corn out there, but if it doesn’t yield it’s not going to work.”

They are always on the hunt for better varieties. Marc Mizuno, who heads up procurement for Prima Bella, is constantly working with seed company breeders. They plant hundreds of varieties each year, and from those the breeders will select the top candidates. Prima Bella then winnows down those candidates, working with their growers who allow them to plant seed variety trials in each of their respective growing areas to come up with a final list of acceptable varieties.

Prima Bella also works with growers to maintain food safety. To ensure that they can trace back exactly where a given lot of corn has been picked, all boxes or RPCs are put on pallets and then tagged with a harvest date and location. “We can tell right down to the block of a given field where it came from,” says Mizuno.

Fresh, Never Frozen

Prima Bella further works with growers to make sure the corn is properly packed before being shipped to the processing facility. Because it has such a large core that retains heat, corn is difficult to cool, and immediate cooling is critical to freshness. So most of the corn is cooled immediately after picking through an ice injection process. “It’s like a clamshell around the container,” says Mizuno. “A slush of ice is pumped in to reduce the temperature of the corn.”

At the plant, the corn is trimmed, cleaned, and sorted, all by hand. In fact, all processing except for cutting and wrapping, from picking to when the corn is loaded onto trucks to leave the plant, is done by hand. “If you have just one broken kernel,” explains Bacchetti, “it lowers the shelflife.”

And a long shelflife is extremely important to the mega-stores and large grocery chains throughout the Western U.S. that sell Glori Ann corn. Also, it’s critical to the success of Prima Bella’s next venture, to supply cobs and cob-ettes for foodservice. Currently, that’s largely a frozen business, but Prima Bella doesn’t deal in frozen corn, and they think diners will appreciate that. “We want to put fresh corn into restaurants,” says Bogetti.  

Leave a Reply

Featured Stories

All Vegetables Stories >All Fruits Stories >All Nuts Stories >All Citrus Stories >

The Latest

Weed ControlNational Scientific Summit On Herbicide Resistant Weeds…
August 27, 2014
Topics to be covered include the economics of proactively managing herbicide resistance, education and outreach efforts, and incentives and regulatory initiatives. Read More
FruitsFlorida Organic Group Dedicated To Serving Growers, Com…
August 27, 2014
Education and development programs are plentiful for interested producers. Read More
VegetablesExperimental Herbicide Technology Blasts Weeds In Rows
August 27, 2014
The technology uses an air compressor to spray corncob grit on both sides of a crop, killing young weeds. Read More
Disease ControlFungal Disease Outbreak Hits Pacific Northwest Vegetabl…
August 27, 2014
An outbreak of blackleg, light leaf spot, and white leaf spot can be significant problems in several vegetable crops.   Read More
CitrusClean Water Conundrum: Ditch The Rule Or Ditch The Myth…
August 26, 2014
Regulation inundation causing a rising tide of confusion for farmers. Read More
BerriesMichigan State University Extension Offers Tips To Prev…
August 26, 2014
Humidity, rainy periods conducive to disease development. Read More
FruitsSpotted Wing Drosophila Populations Rising In Michigan
August 26, 2014
Extension researchers advise berry growers on trapping, salt testing to take stock of pest population. Read More
Apples & PearsNorthwest Pear Crop Estimate Revised Upward
August 26, 2014
Washington and Oregon pear growers forecast a larger size crop than that originally estimated. Read More
VegetablesAgrium Acquires A Controlling Interest In Biotech Compa…
August 26, 2014
The company also acquires stake in Agricen Sciences as part of strategic effort to expand their offering of integrated, next-generation plant health technologies. Read More
Insect ControlCover All Angles When Taking On Threecornered Alfalfa H…
August 25, 2014
Learn how to ID, the survival and spread, and management methods for this insect pest. Read More
GrapesEarthquake Shakes Up Napa Wine Industry
August 25, 2014
Sunday’s early morning quake was centered just six miles from the city of Napa. Read More
OrangesNew Orange Pipeline Full Of Juice
August 25, 2014
Industry stakeholders are working on a rapid release model for processed varieties. Read More
CitrusCalifornia Citrus Cleared For Chinese Export
August 25, 2014
New agreement addresses concerns over brown rot. Read More
CitrusConsolidated Citrus Eyes Giant Planned Agricultural, Em…
August 25, 2014
South Florida real estate endeavor includes a 5 million-square-foot industrial park, including 200,000 square feet of retail space and 500 hotel rooms. Read More
Pest ControlManaging Lepidoptera In Tomatoes
August 22, 2014
This video provides information on how to best identify and control Lepidoptera in tomatoes. Read More
GrapesMichigan Conference Focuses On Impact Of Climate Change…
August 22, 2014
Experts from Michigan State University, Ohio State University, and Northwestern Michigan College to discuss Polar Vortex, technology, and unmanned systems at one-day conference. Read More
GrapesNew York Grape Grower Survey Reveals Huge Losses
August 22, 2014
Cornell Cooperative Extension publishes results of a grower poll of winter injury damage. Read More
GrapesOregon Anticipates Large Grape Harvest
August 22, 2014
Growers keep fingers crossed that late-season rainfall doesn’t ruin crop. Read More